View source for Built Resources

<span style="color:#008000">'''Page is currently a work-in-progress.  Please be patient as it is populated'''</span>

RCS workshops have manufactured a lot over the years, and some of those things have been kept due to their usefulness.  There are modular decking systems, braces, treads, revolves, flats and all manner of other goodies that can be used to make a production more sustainable or make bigger impact shows for much less money.

The resources mentioned below are held in two containers.  One is on-site, just outside the workshop doors.  The other is off-site and held at Gilmour's yard in Kilsyth.  Generally speaking the heavier items, such as the modular items of deck, large treads, and revolves are held in the off-site container, whilst the on-site container holds things likely to be used more readily, like flats and materials.

As well as the images and dimensions below, there are Vectorworks files available for most items.  These are housed on the RCS Vectorworks Team, Teams page.  If you require another CAD format, please get in touch with your PM, Steve MacLuskie, or Malcolm Stephen, who will make one for you.

There are many other modular resources of [[Flats]], [[Treads]], [[Scaffolding Pipe]], [[Steel Deck]], and [[Truss]] that are not mentioned here but can be viewed by clicking their link, or under the [[Stage Equipment]] heading.

=='''On-Site Container'''==

'''Flats'''

There are a number of different types and sizes of flats contained within RCS.  Details of the [[Hard Black Masking]] flats can be found on their page. 

In the on-site container, there are some large flats, which can be adapted for productions primarily in the Athenaeum.  

There are also flats made for the Chandler. These are not covered in black wool serge as yet so can be finished to suit the production. They are designed to fit under the gantry's stage left and stage right (when the space is using the seating bank) as traditional leg masking and they also have extensions so that they can be used as on-stage flats, including making a complete back wall when all components are used.  There's also a set of braces for these.

'''Large Flats'''

'''2x - 2000 x 6000mm''' - Suitable for flying - On Edge Construction

'''1x - 2000 x 4000mm''' - This is made to attach to the above to create a 4000 x 8000mm wall - On Edge Construction

'''Chandler Flats'''

'''8x - 1220 x 3200mm''' - Standard Flats - On Edge Construction

'''8x - 1220 x 550mm''' - Standard Flat Extensions - On Edge Construction

'''2x - 1100 x 3200mm''' - End Flats - On Edge Construction

'''2x - 1100 x 550mm''' - End Flat Extensions - On Edge Construction

'''10x''' - Braces for Chandler flats

'''Other Flats'''

'''2x - ??''' - Curved Window Flats

'''4x - 2000 x 1000mm''' - Flats - On Edge Construction

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'''Merrily Treads'''

Two sets of metal treads made for the musical [[Merrily We Roll Along 2022]].  One large and one smaller.

Large Tread -

Small Tread - 

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'''[[Forestage Curve]]'''

These rostra allow the forestage to be made into a curve, instead of the usual square-edged pit lift.  It's an arc that goes from one upstage corner of the pit lift to the other, with the apex of the arc near the downstage centre of the lift. For full information about this click on the link.

[[File:Forestage Curve 1.jpg|400px]]  [[File:Screenshot 2023-04-18 at 12.41.40.png|400px]]

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'''Trap Infill Sections'''

These infill sections can replace a stage floor pallet in the Athenaeum to create a trap in the stage.  They are identical in dimensions to these pallets, and can replace any of the removable pallets (see Vectorworks file for details).

'''Stock''' - 2

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'''Other Scenery'''

Miscellaneous scenery items that can be incorporated into designs.  Particularly useful for low-budget shows, such as showcases, contemporary or acting pieces.

'''Kitchen Sink Truck''' 

A truck with a kitchen sink in it.

=='''Off-Site Container'''==

'''Chess Deck & Buttress System'''

The ''Chess'' Deck & Buttress System was created for [[Chess the Musical]] in 2017.  It's made up of some decks, treads, and buttress towers that can make a stable and accessible platform at 2600mm high.  

[[File:Screenshot 2023-04-18 at 15.26.38.png|400px]]

<span style="color:#FF0000">''Recommended that these are dressed and painted before use, as there is some surface rust''

'''Chess Decks'''

There are 8 large decks at the standard 2440 x 1220mm and 4 smaller decks that are sized to work with the Chess Towers.  These are 1220 x 1120mm.  

Currently, 5 of the large decks and all of the small decks are topped in 2 layers of 18mm spruce plywood.

There are also 28x deck legs that create a platform at 2600mm high.  These must be combined with the ''Chess Towers'' listed below (in consultation with the relevant production departments) for stability.  These are made from 60 x 60mm box steel, with a 48.3mm scaffold top for socketing into the deck.  They also (mostly) have a large square footplate that can screw to the floor.

'''Stock List'''

'''5x - 2440 x 1220mm''' - Topped with 2x spruce plywood - 100kg per deck

'''3x - 2440 x 1220mm''' - Un-topped - 50kg per deck

'''4x - 1220 x 1120mm''' - Topped with 2x spruce plywood - 46kg per deck

[[File:Screenshot 2023-04-18 at 15.19.48.png|400px]]

'''Chess Towers'''

<span style="color:#FF0000">''Recommended that these are dressed and painted before use, as there is some surface rust''

Again created for [[Chess the Musical]] in 2017, these towers, when combined with the ''Chess Decks'', can create a variety of platforms at '''2600mm high'''.  These have been used to make platforms in many productions since they were built, such as [[Die Fledermaus]], [[Dead Man Walking]], [[Perkin Warbeck]] and, when combined with the ''Chess Treads'' below, as get-offs in productions like [[Middletown]] and [[City of Angels]].

The towers are made from 4 frames that are bolted together.  These frames come in 2 different heights and 2 different widths.  The shorter of the two frames is just the supporting structure, whilst the taller frames support, but also add a handrail to the tower.

There are enough frames for 6 towers, though there are only 4 tower decks.  This was due to more towers being required for [[Giulio Cesare]].  

'''Stock'''

Support Frames

'''6x - 1220mm''' - 26kg each

'''6x - 1120mm''' - 25kg each

Support Frames with Handrail 

'''6x - 1220mm''' - 36kg each

'''6x - 1120mm''' - 35kg each

[[File:Screenshot 2023-04-18 at 15.29.45.png|200px]]

'''Chess Treads'''

<span style="color:#FF0000">''Recommended that these are dressed and painted before use, as there is some surface rust''

Metal treads were built for [[Chess the Musical]].  These come in two heights, but both are 1220mm wide.

There are 4 large ''Chess'' Treads.  These have a finished height of 2600mm.  There are 7 handrails for these, so if all 4 treads were to be required for a show, it is likely that another handrail would need to be constructed.

There are also 2 smaller treads with a rise of 1450mm.  These have no handrail.

'''Stock'''

'''4x 1220 Tread x 2600mm Rise''' - 100kg each

'''2x 1220 Tread x 1450mm Rise''' - 59kg each

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'''Socket Deck'''

<span style="color:#FF0000">''Recommended that these are dressed and painted before use, as there is some surface rust''

This deck was built for the musical Urinetown.  It is built from 100 x 50mm box steel, so is very robust.  It has leg sockets inset into the frame underneath that protrude 105mm below the edge of the deck, and handrail sockets, that sit 182mm above the top of the deck, on each corner.  Having the handrail sockets all around means that the deck is best suited to making platforms that are either 1220mm or 2440mm wide, with handrail.

There are two sizes of deck as listed in the stock list below.

'''Stock'''

'''8x - 1220 x 2440mm''' - 92kg per deck

'''2x - 1220 x 1780mm''' - 77.5kg per deck

[[File:SOCKETDECK.png|1000px]]

There are also a pair of gates that fit along the 2440mm side of a deck.  It consists of 2 welded gates that are 635mm wide each.  There are currently offset to one end, but could be remade with different scaffold lengths to sit in the middle.  It would also be possible to have one of these gates in a 1220mm deck side, but you would need to consider how this latches.

[[File:IMG 0067.JPG|400px]]
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'''Cross-Bracing for Deck Legs'''

Again manufactured for Urinetown, these braces have Kee Clamps on each end and slot onto 48.3mm [[Scaffolding Pipe]] that we use as [[Steel Deck]] legs.  They fit on the short (1220mm) side of a standard steel deck.  Each section weighs 7kg

Use of these alone may not be enough to stabilise a platform, and as such they should only be used in consultation with your PM, Workshop or Technical Stage departments.

Stock - x6

[[File:IMG 0066.JPG|400px]]

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'''Revolves'''

5195mm Revolve 

Comes in 3 sections that are 43kg each (unclad and with no wheels).  The internal ring is 3400mm wide.

[[File:5195revolve.png|600px]]

3400mm Revolve

Is in 2 sections that are 60kg each (unclad and with no wheels).

[[File:3400revolve.png|400px]]

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'''Big Ring'''

This is a large circular flat truss-like structure, that can be used in a variety of ways.  It has an outer diameter of '''6000mm''' and an inner diameter '''5440mm'''.  It comes in 3 sections, each weighing '''42kg'''.  It has lifting points attached.

The ring could be covered to make a circular piece.  It could have practical lighting or LED attached.  It could be clad to make a doughnut.  The options, much like a ring, are endless.

[[File:BigRing.png|600px]]

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'''Pass-through braces'''

Pass-through braces, as the name implies, are braces that people can pass through.  The braces in question were built for [[Street Scene]] to hold up the main building's walls, whilst also allowing for people to move around freely in the building itself.

The braces are 3200mm tall and 1170mm deep.  The 'doorway' that they create is 2200mm tall and 1070mm wide and has a sill iron on the bottom.  The braces have bolt plates on them to attach to the upright part of an on-edge flat.

Pass through braces x 10?

[[File:PassThrough.png|250px]]

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'''Custom Steel Deck'''

The deck was edited for a cantilevered balcony in our production of [[Dead Man Walking]].  It's smaller than a standard 8x4 deck, but has an 8x4 sheet of 18mm birch ply on it.  It also has a 45 degree angle cut away from one of its corners.  It weighs 75.5kg